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RESEARCH PROJECT · INTELLIGENT AUTOMATION

Planning AGV capacity for changing production conditions

This research project explored how the number of automated guided vehicles and buffer capacity influence material flow in a production environment with changing workstation demand.

Production-flow model

  1. Material source
  2. AGV transport
  3. Buffer
  4. Workstation
  5. Completed flow
Illustrative production flow for a planning discussion.

Research problem

Balancing transport capacity and production demand

Too few transport vehicles can delay material delivery, while adding vehicles without considering buffers and workstation demand may not improve the overall flow. The research examined how these variables interact under different production conditions.

How many AGVs are required?

Explore transport-resource requirements under the model’s defined production assumptions.

How does buffer capacity affect flow?

Examine the relationship between available buffers, delivery needs, and waiting conditions.

How does workstation demand change the result?

Compare how production and demand conditions affect the transport requirements.

Research method

A model for evaluating production scenarios

  1. Define production demand

    Represent the demand and operating conditions of the workstations.

  2. Configure transport capacity

    Evaluate alternative numbers of AGVs within the model.

  3. Evaluate buffer capacity

    Examine how available buffers affect material flow and waiting conditions.

  4. Compare scenarios

    Review the model outputs to understand the relationship between capacity, demand, and transport resources.

System variables

Key variables considered in the study

  • Number of AGVs
  • Workstation production demand
  • Transport requirements
  • Buffer capacity
  • Waiting or queue conditions
  • Material-flow performance

MODEL & PRODUCTION FLOW

Visualising the production system

Findings and relevance

From research model to planning insight

The study provides a structured way to compare AGV and buffer configurations under defined production assumptions. Its value is in supporting scenario analysis and planning discussions rather than supplying one fixed configuration for every production environment.

Any industrial application would require validation with the actual layout, demand, timing, operational constraints, and available data.

RESEARCH REFERENCE

Read the academic record

This project was completed in connection with an MSc in Intelligent Automation at the University of Skövde.

View the publication in DiVA

Related capabilities

Relevant capabilities for industrial digitalisation

Project scope depends on the available data and operational requirements.

  • Workflow and process analysis
  • Simulation and scenario evaluation
  • Data-informed planning
  • Visual reporting
  • Tailored web applications
  • Intelligent automation

INDUSTRIAL WORKFLOWS

Exploring a production-planning or automation challenge?

We can discuss the current process, available data, operating constraints, and whether a focused analysis or digital prototype would be a useful first step.